Today the master channel has been completed for the time being.
Again, this first stage we are still in is to bring the SC (SoundCraft) in a state from where we can departure for the second stage: deeper modifications.
I started with replacing the output IC's 5532AN for LM4562. Technically at least not a step back, and it has a low V offset, but also typical 10 n.a. input bias current, where the 5532 has typical 200 n.a.
I didn't remove any coupling caps yet: first want to hear the difference with a simple swap. As it is feeding direct the output, it is very easy to check for oscillations.
The surprise: I did oscillate! Back to the 5532AN: it oscillated too! It turned out that the new developped PS (Power Supply) did oscillate, not withstanding the fact that I checked many times...
ร fixed the problem after investigating a couple of ways in my simulator. This is offcourse all in the game with something new developped just one or two days ago and had not very extensive testing done.
O.K. listening to the LM4562: mwha, didn't knock me out of my shoes. Less PRAT than the 5532AN, but more refined. We have to wait and see till it breaks really in.
Second step: removing the output capacitors of said opamp, and replacing the opamp between fader and the output driver with again an LM4562 for a 5532AN. The capacitor after the fader has been removed, the much smaller I bias input of the LM4562 was really what made this possible. Also removed the output capacitor.
Listening: hmmm.... more refinement added, but a bit edgy sounding, still not as organic as with the old opamps, but it needs to break in, and... because we split the process over two stages, we don't have to delve too deep into the sound of the opamps yet, still we have to note what they did to the sound: this information can be used later.
Replacing the mixer (input) opamp 5532 for another LM4562, and removing the input cap. I don't like at all the input cap at that place. I might go for keeping the output cap from the output driver of the input strips: they isolate the strips in case of malfunction: one strip can't take down the whole mixer. Also perhaps it's not wrong to keep just a few capacitors in the signal chain at tactically chosen places. (This preserves something of the original design and character and we can try nice capacitors like ELNA SILMIC (was it? I ordered them) and others to tune the whole thing a bit.)
Remember that if only 1 strip delivers DC, the whole mixer goes out of whack. It also shortens very much faultfinding in the heath of the battle!
Listening: WOW!!! This is a REAL improvement!! Till now I was not impressed: compared to the mega change of the own designed power supply, the first steps seemed like babysteps.
I had soldered two very thin wires to gnd, and the output of the mixer, using a 10K in series to reduce the possibilty of oscillation: talking about it: at each step I control the output for oscillation.
It read a very stable 2.6 m.v. Switching channels on and off didn't make any difference.
I measured the output: differential (from pin 2 to pin 3) was measuring about 2 m.v. DC offset, good, but between pin 1 (gnd) and pin 2 or 3 about 18 m.v! NOT GOOD.
I decided that the best thing to do was to place the output caps again. So, not familiar with pro audio, I just stumbled on the ground compensated thing, and I didn't take the time to understand fully the topology of the output stage in differential form with some kind of adjustment of balance by a PCB pot. Best to leave that for the moment, and have a look at it when all parts are breaking in.
So: next step was to remove the cables of the AUX and SUB's and listen again: holy moly! Again oscillation!!
Again the power supply, so this time I tackeled it real good I think using a way that reminded me of HF compensation in Tube Poweramplifiers.
The listening was to get a new reference.
I now removed the AUX output channel, the SUB PCB's, and replaced the output elcaps in the output stage of the main channel, and the inverting opamp after the mixer: an AD823 for an TL027. I removed the output cap at the end, so it is now driving DC the fader. So: 4 elcaps out of the way per channel.
Listening: Very nice!! Where the LM started harsh, this opamp starts to break in from the soft side. It seems for now to compensate for strident sound of the LM. Of course we have to wait how it will sound after it has broken in more. Somehow the AD823 breaths quality: that is not to say that I would like it at the end: it could sound too velvet.
So we end up with all capacitors from the main channel removed, safe for 1 at the output, where it on the one hand makes the most sense: it is a very good safety build in, on the other hand the output has to work hard to drive the low impedance toplogy, that's a negative factor. (but I might chance the output stage anyway later in stage 2)
I am pondering about gnd compensation: do I want it or not? It seems not optimal to inject trash in the signalway. The nice thing is that this is stage 1, I don't have to solve this riddle now.
Over all the resolution has been much enhanced, it has certainly gained much good properties, but it is not yet to my liking, but again: that doesn't matter in this stage too much.
We want a solution with vastly reduced elcaps in the signal way. Tuning with other opamps with the same precision in V offset, and low I bias input will be done in stage 2, where also bipolar input opamps can be switched for FET opamps if necessary.
Tomorrow the input. After that I can let it break in, and in the mean time treat the other input channels and said other removed PCB's.
Monday I will receive 200 of those small buggers, ALPS switches. I plan to change them all in due time.
Still on the list: finding good cleaners for the inserts in my continent, canned pressured air for the faders, putting LED lights in the VU meters.
After all opamps have been replaced, and perhaps transistor change in the input amp, everything is working like a charm again that concludes stage 1.
It will be used immediatly for band and PA rehearsals, so it can be tested.
To start with stage 2 I will look for a 8 channel SC 200B: the 16 channel will stay at the rehearsal venue, and used for concerts I guess, and I can use the 8 channel for modifying in depth.
This will be more time ellapsed: it is about making contact with the design and looking for where it wants to go. Only if I have a really strong idea I will act on it. It could take weeks before something gets strong in my concious. Swapping opamps will not be such a deep process, but things like gnd modding, changing the output stage (or not), trying to eliminate the input capacitors of the input will only be done as I am sure that it will work, on a technical level but also on the level of sound. (thank god that I learned over the past 25 years to think first and act after it)
Again: the first stage is to get the mixer known, and to get it up to a good standard to start from: only then the funs begins!