Way back when I got mine through the blowout sale, I had an issue where a cord could no longer be put into one of the outputs -- the one which is also the the mono output. Upon learning that nobody else in the history of Korg synthesizers had ever had this issue, I declined to return it, and instead opened up the opsix to find that the plug's spring/contact was the culprit -- fixed by gently bending it up a little with a small screwdriver.
Then of course, the screen failed before I could use it again, and so: off it went for warranty repair. Thus passed the first few months I had it.
After sitting in its box the past year, I hazarded putting it into use again ... and after a couple plugging/unpluggings, once again the output jack refused to accept a cable. Same issue, so I opened the unit again, to bend the contact/spring again: a process which involves the removal of 16 screws of three different types (8 phillips on bottom, and 8 allen screws on top -- of two different sizes), requiring the better part of an hour (partly because i didn't remember which screws were necessary to open it).
What really surprises me is that (according to Korg, and other posters here) nobody else has this issue. Perhaps everyone else has simply hooked the machine without much plugging/unplugging -- which would certainly be ideal, but hasn't been my circumstance.
All I can say is: I'd hate to see this one cheap part metal-fatigue and break, from my bending of one small uncooperative bit of metal. Now I've resolved to place a permanent short cable in that output, and never remove it; I'll use an adapter to a longer cable for actual use. Sure, there's the headphone output -- but I've seen the guts of this thing (twice) and it's no better-made than the one which is failing. Seems fantastically unnecessary, but this one undependable output jack undermines everything this synth can do; if you can't hear it, the rest doesn't matter.